1 – Taper. Whether it is an I.D. or O.D. operation, taper is one of the most common problems in grinding and finding the cause can be tough. In some cases, it is as simple as adjusting the oscillation stroke to be longer or shorter to compensate.
WhatsApp: +86 182217550736 – Rubbing and Metal Loading. When metal flakes get stuck to the grinding wheel, the metal-on-metal rubbing will scratch the part, cause deflection or even crack and scrap the part due to excessive heat.
WhatsApp: +86 18221755073Wheel chatter. Causes and solutions: Unsupported work - Increase the support. Machine vibration - Check the bearing condition. Cut rate is too heavy - Try reducing the cut rate. Wheel out of balance - Check and adjust. Spindle vibration - From worn spindle bearing or an imbalance in flanges.
WhatsApp: +86 18221755073Learn how to visually inspect and speed check your grinding machines to ensure safe grinding wheel usage.
WhatsApp: +86 18221755073Learn how to improve the quality and speed of your metallographic grinding and polishing – from selecting the best method to choosing the right consumables – with expertise, tips and insight from Struers, the world's leading materialographic and metallographic experts.
WhatsApp: +86 18221755073There are many factors that can cause a wheel to break during use, from over speeding the wheel to an improperly clamped workpiece. To better understand the causes and cures of cutting-off wheel breakages, read and follow the information below.
WhatsApp: +86 18221755073In this article, we'll go through some of the most popular methods for removing grinding errors. We will also discuss common grinding problems, such as noise during grinding (chatter), and suggestions for laying a solid foundation for grinding increasing efficiency.
WhatsApp: +86 18221755073Clean the Machine. Keeping a grinder clean is a no-brainer, right? Yet it's not uncommon to walk into a shop with hundreds of thousands of dollars of precision grinding equipment and see a grimy mess on every machine. A chief …
WhatsApp: +86 18221755073Try using a wheel with a coarser grit or more open structure to provide chip clearance. Also try using more coolant. Faulty dressing could be another cause of wheel loading. Examine your diamond tool and replace it if it appears to be worn. A …
WhatsApp: +86 18221755073Stage 2 shows cycles 4 to 6 of one pass grinding, which gradually stops the initiation of new cracks and reduces crack (hydraulic) pressurization. Stage 3 shows cycles 6 to 9 of one grinding pass to remove the remaining inactive cracks to produce a clean rail surface and renew the work hardened layer.
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